The Zero Quality Control System (ZQC) is a mistake-proofing approach that prevents defects by monitoring processing conditions at the source and correcting errors that cause defects. Since it is human nature to make mistakes, ZQC does not blame people for errors, but instead finds ways to keep errors from becoming defects. In this breakthrough approach, mistake-proofing devices called poka-yoke are used to check and give feedback about each product or operation in the process, not just a sample. This book introduces operators and assembly workers to the basic methodology of ZQC in an easy-to-read format that covers all aspects of this important manufacturing improvement strategy. <p><b>Mistake-Proofing for Operators</b> includes the instructional features that are the signature of the <i>Shopfloor Series</i>. In this series Productivity Press has taken the lead in adult education by teaming with instructional designers to develop complete programs for frontline learning. The goal: to p
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Overall Equipment Effectiveness (OEE) is a crucial measure in TPM that reports on how well equipment is running. It factors three elements ---the time the machine is actually running, the quantity of products the machine is turning out, and the quantity...
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Kanban is the name given to the inventory control card used in a pull system. The primary benefit of kanban is to reduce overproduction, the worst of the <i>seven deadly wastes</i>. A true kanban system produces exactly what is ordered, when...
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Like all <i>Shopfloor Series</i> books, <b>Identifying Waste on the Shopfloor</b>presents concepts and tools in simple and accessible language. The book includes many illustrations and examples to explain basic concepts and some...
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<P>"It is a book for manufacturing companies that are fighting desperately for survival and that will go to any length to improve their factories and overcome the obstacles to success. One could even call this book<STRONG> a ¿bible¿...
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